Improve Manufacturing Efficiency with XL810: Reduce Downtime, Changeover Time, Cycle Time and More

The XL810 provides real-time and historical data with just 1-2 sensors. Monitor 140+ key metrics, 64+ detailed reports, and tailor the system to your needs with an unlimited number of custom reports. Seamlessly Integrate with your existing systems, with a simple 4-8 hour setup.

Ready to enhance your operations?

XL is the simplest and fastest way to monitor and improve production

XL is the simplest and fastest way to monitor and improve production

XL is the simplest and fastest way to monitor and improve production

No servers to maintain

No servers to maintain

No servers to maintain

No software to install

No software to install

No software to install

No recurring fees

No recurring fees

No recurring fees

No contracts

No contracts

No contracts

Unlimited users

Unlimited users

Unlimited users

Free 45-day trial

Free 45-day trial

Free 45-day trial

Free technical support

Free technical support

Free technical support

Free software updates

Free software updates

Free software updates

XL at a Glance

35,000+

Installations

45+

Countries

60+

Process Types

8

Hours to Deploy

50+

Years in Business

Companies Using XL

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Why Choose XL

Transform Your Business with the XL810. The XL810 is designed to revolutionize your operations. Combined with our expert lean management & productivity consulting and training services, it ensures seamless integration into your strategy for maximum results.

Let's drive your success together!

Projects

Data Ownership and Control

No software installation, servers to maintain, fees, or contracts. Unlimited users. Full data ownership and control.

Projects

Data Ownership and Control

No software installation, servers to maintain, fees, or contracts. Unlimited users. Full data ownership and control.

Projects

Data Ownership and Control

No software installation, servers to maintain, fees, or contracts. Unlimited users. Full data ownership and control.

Projects
Projects
Projects

Effortless Setup, Instant Impact

XL810 is in stock, ready to ship, and effortlessly deployable—just two sensors and eight hours needed.

Projects

Custom Dashboards Made Easy

XL810 simplifies custom dashboard creation with pre-built, configurable visualizations and live controls.

Projects

Custom Dashboards Made Easy

XL810 simplifies custom dashboard creation with pre-built, configurable visualizations and live controls.

Projects

Custom Dashboards Made Easy

XL810 simplifies custom dashboard creation with pre-built, configurable visualizations and live controls.

XL is Powerful

  • Integrated scoreboards and reports

  • Over 100 metrics and dimensions

  • Aggregates data across multiple plants

  • Customizable dashboards

  • Built-in, shared, and personal views

  • Full visibility into manufacturing lines

  • Standalone or integrate with ERP/MES

XL is Cost-Effective

  • No licenses or hidden charges

  • One-time cost, no recurring fees

  • No contracts required

  • Unlimited users at no extra cost

  • Discounts on expansions and documentation

  • 45-day free trial included

XL is Easy

  • Set up in just hours

  • Intuitive and user-friendly

  • No extra staff required

  • Complimentary technical support

  • Free software updates

  • Trusted worldwide platform

Contact us today to explore how we can help you unlock your full potential.

Understanding XL

We designed XL to be more than just a tool, it's a solution that works for you. That's why we call it XL Easy. What makes it stand out is how seamlessly it integrates into your operations, providing powerful results without the complexity. Let's break down how it delivers on its promise of simplicity and effectiveness.

Use the included power supply to connect your XL device to power.
Use the included power supply to connect your XL device to power.
Use the included power supply to connect your XL device to power.

Power

Plug XL into Power.

Example of a photo eye sensor sensing boxes move down a production line.

Digital Input

Connect one or two sensors, or integrate with an existing photo-eye, relay, PLC, or proximity switch.

Infographic explaining how XL connects to your network to distribute data to your whole team.

Network

Connect XL to your network. Access everything through your browser.

By the Numbers

Simple to understand, infinite possibilities.

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Comprehensive Built-In Reporting

Full-featured reporting and analytics including built-in reports and instant export to Microsoft Excel.

  • Hidden Factory

  • Six Big Losses

  • Teams and Labor

  • Total Production Timeline

  • Changeover

  • Down Time

  • Many more!

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Metrics

Select from over 140 metrics, available in real time and backed by historical analytics.

  • Run Time

  • MTBF and MTTR

  • Cycle Loss

  • TEEP

  • Target Count

  • OEE

  • Many more!

Custom Reports

Design custom dashboards by combining our pre-built visualizations to create the production report that's perfect for your needs.

  • Andon Chart

  • Chronogram

  • Event List

  • KPI

  • Top Losses

  • Many more!

What You'll Get

Here are six XL features that our users love. Probably because many features are directly driven by user feedback!

Icon depicting the 64+ reports built into the Vorne XL software.

Precise Automated Downtime Monitoring

Many companies are surprised by the real extent of their downtime, you’re about to uncover yours. Track downtime causes exactly when and where they occur, capturing every second and every detail.

Icon depicting the 64+ reports built into the Vorne XL software.

Precise Automated Downtime Monitoring

Many companies are surprised by the real extent of their downtime, you’re about to uncover yours. Track downtime causes exactly when and where they occur, capturing every second and every detail.

Icon depicting the 64+ reports built into the Vorne XL software.

Real-Time Data, Wherever You Are

Utilize the XL810 report to access live information from every monitored line in your facility—even when you're offsite. Instantly pinpoint where attention is required.

Icon depicting the 64+ reports built into the Vorne XL software.

Real-Time Data, Wherever You Are

Utilize the XL810 report to access live information from every monitored line in your facility—even when you're offsite. Instantly pinpoint where attention is required.

Icon depicting the 64+ reports built into the Vorne XL software.

Automated Email Summaries & SMS Notifications

Get end-of-shift reports delivered directly to your inbox to quickly see if your team reached their targets. Enjoy automatic email and text alerts that highlight issues requiring immediate attention.

Icon depicting the 64+ reports built into the Vorne XL software.

Automated Email Summaries & SMS Notifications

Get end-of-shift reports delivered directly to your inbox to quickly see if your team reached their targets. Enjoy automatic email and text alerts that highlight issues requiring immediate attention.

Icon depicting the 64+ reports built into the Vorne XL software.

Customizable Reporting and Exports

Effortlessly build dashboards with our nine versatile built-in widgets. Generate reports based on any criteria you can imagine—shift, part, team, reason, and more. Your data is yours to command, with XL reporting and seamless Excel export options.

Icon depicting the 64+ reports built into the Vorne XL software.

Customizable Reporting and Exports

Effortlessly build dashboards with our nine versatile built-in widgets. Generate reports based on any criteria you can imagine—shift, part, team, reason, and more. Your data is yours to command, with XL reporting and seamless Excel export options.

Icon depicting the 64+ reports built into the Vorne XL software.

Real-Time Shift Insights

Watch a detailed production timeline come to life in real time. Instantly see when operations are running, down, in changeover, or on break—and understand why. Uncover recurring patterns and take action.

Icon depicting the 64+ reports built into the Vorne XL software.

Real-Time Shift Insights

Watch a detailed production timeline come to life in real time. Instantly see when operations are running, down, in changeover, or on break—and understand why. Uncover recurring patterns and take action.

Icon depicting the 64+ reports built into the Vorne XL software.

Top Losses

Pinpoint your most significant losses with crystal-clear precision, so you know exactly what to address next. Visual trend indicators and sparklines provide an instant snapshot of your performance—your integrated roadmap for continuous improvement.

Icon depicting the 64+ reports built into the Vorne XL software.

Top Losses

Pinpoint your most significant losses with crystal-clear precision, so you know exactly what to address next. Visual trend indicators and sparklines provide an instant snapshot of your performance—your integrated roadmap for continuous improvement.

What Industries Do We Work in?

Pharmaceutical

Pharmaceutical

Automotive

Automotive

Baking

Baking

Bottling

Bottling

Building Products

Building Products

Co-Packing

Co-Packing

Cosmetics

Cosmetics

Electronics

Electronics

Food and Beverages

Food and Beverages

Medical Devices

Medical Devices

Metal Forming

Metal Forming

Metal Stamping

Metal Stamping

Packaging

Packaging

Printing

Printing

Pulp and Paper

Pulp and Paper

Textile

Textile

What Our Clients Say

Read the glowing reviews from our happy clients.

Gained 4 Weeks of Production Availability Per Year

Before implementing XL810, we faced challenges in closing gaps and recognizing recurring issues. Since installing XL810, we can now systematically document and execute plans with a high success rate. For instance, within just three weeks of using XL810 HD, we managed to address a specific time loss issue (Obstruction Eye) that previously cost us seven hours. By working with the OEM to fix the machine, we’ve gained 4 weeks of production availability per year

J.M. | Maintenance Manager | Wholesale Premium Food Products

Gained 4 Weeks of Production Availability Per Year

Before implementing XL810, we faced challenges in closing gaps and recognizing recurring issues. Since installing XL810, we can now systematically document and execute plans with a high success rate. For instance, within just three weeks of using XL810 HD, we managed to address a specific time loss issue (Obstruction Eye) that previously cost us seven hours. By working with the OEM to fix the machine, we’ve gained 4 weeks of production availability per year

J.M. | Maintenance Manager | Wholesale Premium Food Products

XL Leads the Way to 22% Productivity Gain

At Cosmetic Essence we have been aggressively working to improve our OEE and manufacturing efficiencies. So far this year, we have been able to achieve a 22% improvement in OEE, and Vorne XL has been an integral part of our improvement process. By knowing the status of all our lines in real-time, we can address problems in real-time. With XL, our entire team sees downtime, and eliminates downtime. We count on Vorne XL to show us what area's we need to address, and we take immediate action from there.

M.H. | Plant Manager | Personal Care and Household Products

XL Leads the Way to 22% Productivity Gain

At Cosmetic Essence we have been aggressively working to improve our OEE and manufacturing efficiencies. So far this year, we have been able to achieve a 22% improvement in OEE, and Vorne XL has been an integral part of our improvement process. By knowing the status of all our lines in real-time, we can address problems in real-time. With XL, our entire team sees downtime, and eliminates downtime. We count on Vorne XL to show us what area's we need to address, and we take immediate action from there.

M.H. | Plant Manager | Personal Care and Household Products

14% Increase in Company-Wide OEE

XL Platform = BIG OEE GAINS! We've been successfully reporting ALL machine data digitally with the VORNE/XL Platform for SIX years. Over this timeframe we have incrementally raised our company wide OEE by 14%. VISION of my entire manufacturing operation on 1 screen has provided incredible insight for continuous improvement and actionable real time surveillance. Hardware Stability, Data Accuracy, Ease of Use, Ease of Connection, automated reporting, custom reporting and service after the sale are a few of great features of the XL Platform.

Ken P | President | Packaging and Containers

14% Increase in Company-Wide OEE

XL Platform = BIG OEE GAINS! We've been successfully reporting ALL machine data digitally with the VORNE/XL Platform for SIX years. Over this timeframe we have incrementally raised our company wide OEE by 14%. VISION of my entire manufacturing operation on 1 screen has provided incredible insight for continuous improvement and actionable real time surveillance. Hardware Stability, Data Accuracy, Ease of Use, Ease of Connection, automated reporting, custom reporting and service after the sale are a few of great features of the XL Platform.

Ken P | President | Packaging and Containers

Efficiency Improved from 75% to 95%

We have definitely noticed a productivity improvement since we started using the display. Before the display was hung, our line averaged 75% efficiency. Since the display we are operating between 90 and 95%. Since this unit was so successful we are in the process of adding visuals to our other lines.

A.P. | Lean Coordinator | Global Electric Component Manufacturer

Efficiency Improved from 75% to 95%

We have definitely noticed a productivity improvement since we started using the display. Before the display was hung, our line averaged 75% efficiency. Since the display we are operating between 90 and 95%. Since this unit was so successful we are in the process of adding visuals to our other lines.

A.P. | Lean Coordinator | Global Electric Component Manufacturer

DownTime Slashed by 94%

The XL displays definitely generate a competitive interest on the plant floor. Until we put the display up it was not uncommon to see 160 minutes of shift downtime. Now that the operators can see the downtime in real-time it is down to just 10-12 minutes per shift. Also, one of our production shifts just broke the all time run-rate for the line.

S.T. | Plant Manager | International Glass Products Manufacturer

DownTime Slashed by 94%

The XL displays definitely generate a competitive interest on the plant floor. Until we put the display up it was not uncommon to see 160 minutes of shift downtime. Now that the operators can see the downtime in real-time it is down to just 10-12 minutes per shift. Also, one of our production shifts just broke the all time run-rate for the line.

S.T. | Plant Manager | International Glass Products Manufacturer

Simplicity and no expensive subscriptions

The simplicity with which the XL 810 provides us with data that is immediately actionable, without requiring much technical knowledge, was a huge added value for us. No expensive subscriptions or unnecessarily complex software, just clear numbers that we can immediately work with.

Pipe Manufacturing, Norway

Simplicity and no expensive subscriptions

The simplicity with which the XL 810 provides us with data that is immediately actionable, without requiring much technical knowledge, was a huge added value for us. No expensive subscriptions or unnecessarily complex software, just clear numbers that we can immediately work with.

Pipe Manufacturing, Norway

It looked great: Plenty possibilities with XL dashboards

Last Monday, we visited a subsidiary to take a look at the OEE-XL810 application they are using. It looked great! On one hand, they are addressing the (correct) registration of downtime, and on the other hand, there are plenty of possibilities when it comes to dashboards.

Food Production Plant, NertherLands

It looked great: Plenty possibilities with XL dashboards

Last Monday, we visited a subsidiary to take a look at the OEE-XL810 application they are using. It looked great! On one hand, they are addressing the (correct) registration of downtime, and on the other hand, there are plenty of possibilities when it comes to dashboards.

Food Production Plant, NertherLands

Instant reducing downtime, changeover times, and increasing line speed

With the XL 810, our company quickly achieved significant improvements, such as reducing downtime, speeding up changeover times, and increasing line speed. This directly contributes to a much more efficient organization

Packaging Industry, Belgium

Instant reducing downtime, changeover times, and increasing line speed

With the XL 810, our company quickly achieved significant improvements, such as reducing downtime, speeding up changeover times, and increasing line speed. This directly contributes to a much more efficient organization

Packaging Industry, Belgium

  • Amazing Gains Compared to Cost

    M.C. | Automation Engineer | Global Confectionary Manufacturer

  • Fast ROI and Improved Problem Resolution

    M.T. | Controls Engineer | Global Braking Components Manufacturer

  • XL Helped Me Improve OEE from 30% to 74%

    W.M. | Operations Manager | Food Manufacturing Plant

  • 33% OEE Increase in 10 Weeks

    D.G. | Operations Manager | Grain Milling and Packaging Company

  • 115% of Plan – A New Production Record

    C.T. | Lean Improvement Team | Global Imaging Products Manufacturer

  • XL Leads the Way to 22% Productivity Gain

    M.H. | Plant Manager | Personal Care and Household Products

  • 30% Savings, 31 Day ROI

    30% Savings, 31 Day ROI

  • From 44% to 87% Efficiency in Three Months!

    P.K. | Plant Manager | Manufacturer of Engineered Electrical Solutions

  • Immediate 29% Improvement in Production Efficiencies

    R.H. | Engineer | Large Print Advertising Company

  • Downtime Slashed by 94%

    S.T. | Plant Engineer | International Glass Products Manufacturer

  • Increasing Efficiency and Reducing Downtime

    R.T. | Manufacturing Manager | Tier One Automotive Supplier

  • Far Beyond Our Initial Expectations

    K.R. | Controls Engineer | Precision Investment Casting Firm

  • Paid for Themselves in Just Three Days”T.M. | Manufacturing

    Engineer | Automotive Interior Supplier

Get Started With XL

Try XL for yourself. Free 45- day trial with full support. While XL can be up and running in as little as 8 hours, getting the most out of its features takes a bit more time.

We want you to be able to test XL in your plant to see how it works on your line and integrates with your current systems before committing to a purchase! Our trial process is proven - 91.9% of companies that try XL, buy XL.

WE'RE HAPPY TO HELP

Our Support experts are delighted to answer your questions and to provide you with guidance to help install, configure, and use XL to improve your manufacturing productivity. Feel free to contact us!

Interested in XL, but don't have it yet? We'd love to show you how XL can help your business. 

Our support team is ready to help! Contact us during regular business hours:

REACH OUT NOW

Email us at info@tqm.be

OR

Call us at +32 474 33 73 47

ADDITIONAL SUPPORT OPTIONS

A.C.I. Coaching and Training

  • XL810

  • Lean methodologies

  • Productivity optimization

Boost your success with expert coaching and training in:

📥 Request Our Brochure
📧 info@tqm.be

Why Choose Us?

  • Proven expertise in manufacturing metrics.

  • Customized, people-first solutions.

🌐 Learn more: www.tqm.be

Any Queries?

What is XL810?

How does XL810 work?

What sensors are recommended?

How long does setup take?

Where is the data stored?

Do I need to install software or involve IT?

Why is XL810 priced so affordably?